The Challenge
Hana Water Factory required an efficient automated solution for handling finished water packs at the end of the production process.
The packaging stage needed to accommodate high-speed production while reducing manual handling and ensuring that finished products could be efficiently wrapped, organized, and prepared for storage and transportation.
Our Solution
Wellbing provided and installed a high-speed film wrapping and palletizing solution with a capacity of 75 bags per minute.
The system automates key secondary packaging operations, helping improve product handling efficiency and reducing dependence on manual intervention.
Key visible features and components:
- Film wrapping machine: Provides efficient wrapping of finished water packs.
- Automatic palletizer: Organizes and stacks finished products systematically onto pallets.
- Product conveying system: Transfers packs smoothly between packaging stages.
- Automated handling: Reduces manual product movement.
- Integrated control system: Supports efficient monitoring and operation of the packaging equipment.
Implementation Process
The film wrapping machine and palletizer were installed in 2026 and integrated into the factory's existing production and packaging workflow.
The process includes:
- Finished water packs entering the secondary packaging section.
- Products being transferred through the conveyor system.
- Film wrapping around the required packs.
- Automatically wrapped products being transferred to the palletizing section.
- Products being systematically arranged onto pallets for storage and transportation.
The automated workflow helps maintain consistent handling while supporting high-speed packaging operations.
Project Highlights
The new packaging solution provides Hana Water Factory with a handling capacity of 75 bags per minute, significantly improving the efficiency of its downstream packaging operations.
Key outcomes include:
- High-speed handling: Capacity of up to 75 bags per minute.
- Automated film wrapping: Provides consistent secondary packaging.
- Automated palletizing: Reduces manual stacking and handling.
- Improved workflow: Creates a smoother transition from packaging to storage.
- Enhanced operational efficiency: Supports faster and more organized product handling.
Key Highlights:
- System Type: Film wrapping machine and automatic palletizer
- Capacity: 75 bags per minute
- Installation Year: 2026
- Industry Application: Water packaging and palletizing
- Location: Al-Qassim, Saudi Arabia
- Automation Level: Automated
- Application: Secondary packaging and palletizing
Conclusion
The Hana Water Factory project successfully introduced an automated film wrapping and palletizing solution with a capacity of 75 bags per minute. Installed in 2026, the system enhances secondary packaging efficiency, reduces manual handling, and provides a more streamlined solution for preparing finished water products for storage and transportation.